POWDER DED
Powder Directed Energy Deposition (DED) enables precision metal part fabrication by melting powder with a focused energy source—laser, electron beam, or plasma
Formalloy Technologies, Inc. is a leading company providing Directed Energy Deposition (DED) systems and services. FormAlloy's DEDSmart technology provides high-quality and precise metal powder deposition capabilities for additive manufacturing and repair applications, empowering industries with greater manufacturing flexibility and efficiency

Multi-Material Components
IN718 / IN625 / Stellite 6 (Left) IN625 / Copper (Right)

Laser Cladding Technology
Copper Component + Inconel 625 Clad Provides mechanical strength to a conductive copper part.
FORMALLOY
- DEDSmart® Directed Energy Deposition (DED) technology can provide design features that can’t be achieved with conventional manufacturing methods.
- It creates high‑quality, repeatable parts 2–100× faster than other methods with exceptional in‑process monitoring and control for quality and repeatability.
ENHANCE
- With the capability to add features and multiple materials, FormAlloy systems
improve legacy and new products, improving mechanical properties to higher
temperature capabilities.
- The unique cladding capability can also be used to create wear and corrosion
resistant coatings that are fully dense and bonded metallurgically.

Additive Manufacturing Technology
NASA Rocket Nozzle Part Inconel 625

Additive Manufactured Door Handle
AS-Printed Resolution vs Surface Finished Inconel 625

Repair Process
Shaft in-process of repair 4140 Steel

Finished Repair
Finished Shaft 4140 Steel
REPAIR
- FormAlloy’s REPAIR technology can be used to rebuild damaged or worn areas of
valuable machine components, dies or molds.
- The DEDSmart Directed Energy Deposition (DED) process produces fully dense,
metallurgically bonded features to the damaged part, with layer thickness from
microns and up, thus enabling a variety of repair applications that require
minimal post-processing.