Overview
FormAlloy’s X & L-Series Directed Energy Deposition (DED) systems feature closed-loop control, variable-wavelength lasers, and FormAlloy PF and ADF powder feeders for gradient or bi-metallic structures
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X & L SERIES
FormAlloy’s X-Series and L-Series are advanced metal Directed Energy Deposition (DED) systems designed for high-precision 3D printing, cladding, and repair applications for demanding industries including aerospace, automotive, defense, energy, and more. These systems feature closed-loop control for consistent quality, variable-wavelength lasers for enhanced material flexibility, and FormAlloy’s proprietary PF and ADF powder feeders that enable precise material blending to create bi-metallic and gradient structures within a single build. From high-value parts to large-scale repairs, these DED systems provide consistent reliability, repeatability, and precise process control.
Specifications
| Specifications | X & L Series |
|---|---|
| Build Volume | 1000x1000x650mm | 250x250x300mm | Custom Sizes |
| Deposition Rates | Up to 7kg/hr |
| Resolutions | 0.5-8mm |
| # of Axes | Up to 5 |
| # of AX Heads | Up to 2 |
| AX Nozzle Type | Co-Axial, 4-Stream |
| # of Feeders | Up to 4 |
| # of Lasers | Up to 2 |
| Laser Type | IR (970-1070nm) | Blue (450nm) |
| Laser Power | Up to 8 kW |
| Power Efficiency | Up to 95% |
| Machine Controller | FormNC |
| Dust Removal / Extraction | < 5 micron filtration |
| Inert Gas Build Chamber | < 10 ppm oxygen content (L-Series) |
| Build Plate Heating | Optional |
| Dynamic Layer Selection | Optional |
| Melt Pool Size Monitoring & Control | Optional |
| Melt Pool Temperature and Control | Optional |
| Optical Process Monitoring | Optional |
Materials
| Category | Materials |
|---|---|
| Nickel-Based |
|
| Iron-Based |
|
| Titanium-Based |
|
| Cobalt-Based |
|
| Copper-Based |
|
| Aluminum-Based |
|
| Hardfacing Materials |
|
| Others |
|
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